Metal stamping is a cold-forming process that makes use of dies and stamping presses to transform sheet metal into different shapes. Pieces of flat sheet metal, typically referred to as blanks, is fed into a sheet metal stamping press that uses a tool and die surface to form the metal into a new shape. Production facilities and metal fabricators offering stamping services will place the material to be stamped between die sections, where the use of pressure will shape and shear the material into the desired final shape for the product or component.

This article describes the metal stamping process and steps, presents the types of stamping presses typically employed, looks at the advantages of stamping parts compared to other fabrication processes, and explains the different types of stamping operations and their applications.

Basic Concepts of Metal Stamping
Metal stamping, also referred to as pressing, is a low-cost high-speed manufacturing process that can produce a high volume of identical metal components. Stamping operations are suitable for both short or long production runs, and be conducted with other metal forming operations, and may consist of one or more of a series of more specific processes or techniques, such as:

1. Punching
2. Blanking
3. Embossing
4. Coining
5. Bending
6. Flanging

Punching and blanking refer to the use of a die to cut the material into specific forms, such as pole line hardware. In punching operations, a scrap piece of material is removed as the punch enters the die, effectively leaving a hole in the workpiece. Blanking, on the other hand, removes a workpiece from the primary material, making that removed component the desired workpiece or blank.

Embossing is a process for creating either a raised or recessed design in sheet metal, by pressing the raw blank against a die that contains the desired shape, or by passing the material blank through a roller die.

Coining is a bending technique wherein the workpiece is stamped while placed between a die and the punch or press, such as sheet metal fabrication. This action causes the punch tip to penetrate the metal and results in accurate, repeatable bends. The deep penetration also relieves internal stresses in the metal workpiece, resulting in no spring back effects.

Bending refers to the general technique of forming metal into desired shapes such as L, U, or V-shaped profiles. The bending process for metal results in a plastic deformation which stresses above the yield point but below the tensile strength. Bending typically occurs around a single axis.

Flanging is a process of introducing a flare or flange onto a metal workpiece through the use of dies, presses, or specialized flanging machinery.

Metal stamping machines may do more than just stamping; they can cast, punch, cut and shape metal sheets. Machines can be programmed or computer numerically controlled (CNC) to offer high precision and repeatability for each stamped piece, and this technology is widely used in furniture hardware. Electrical discharge machining (EDM) and computer-aided design (CAD) programs ensure accuracy. Various tooling machines for the dies used in the stampings are available. Progressive, forming, compound, and carbide tooling perform specific stamping needs. Progressive dies can be used to create multiple pieces on a single piece simultaneously.

Types of Stamping Operations
Progressive die stamping
Progressive die stamping uses a sequence of stamping stations. A metal coil is fed into a reciprocating stamping press with progressive stamping dies. The die moves with the press, and when the press moves down the die closes to stamp the metal and form the part. When the press moves up, the metal moves horizontally along to the next station. These movements must be precisely aligned as the part is still connected to the metal strip. The final station separates the newly-fabricated part from the rest of the metal. Progressive die stamping is ideal for long runs, because the dies last a long time without becoming damaged, and the process is highly repeatable. Each step in the process performs a different cut, bend, or punching operation on the metal, thus gradually achieving the desired end-product shape and design. It is also a faster process with a limited amount of wasted scrap.   

Transfer Die Stamping
Transfer die stamping is similar to progressive die stamping, but the part is separated from the metal trip early on in the process and is transferred from one stamping station to the next by another mechanical transport system, such as a conveyor belt. This process is usually used on larger parts that may need to be transferred to different presses.

Four-Slide Stamping
Four-slide stamping is also called multi-slide or four-way stamping. This technique is best-suited for crafting complex components that have numerous bends or twists. It uses four sliding tools, instead of one vertical slide, to shape the workpiece through multiple deformations. Two slides, or rams, strike the workpiece horizontally to shape it, and no dies are used. Multi-slide stamping can also have more than four moving slides.

Four-slide stamping is a very versatile type of stamping, such as in electronics hardware, as different tools can be attached to each slide. It also has a relatively low cost, and production is fast.

Fine Blanking
Fine blanking, also known as fine-edge blanking, is valuable for providing high accuracy and smooth edges. Usually done on a hydraulic or mechanical press, or by a combination of the two, fine blanking operations consist of three distinct movements:

Clamping of the workpiece or work material in place
Performance of the blanking operation
Ejection of the finished part
Fine blanking presses operate at higher pressures than those used in conventional stamping operations, hence tools and machinery need to be designed with these higher operating pressures in mind.

The edges that are produced from fine blanking avoid fractures as produced with conventional tooling and surface flatness can exceed that available from other stamping methods. Since it is a cold extrusion technique, fine blanking is a single-step process, reducing the overall costs of fabrication.

Types of Stamping Presses
The three common types of stamping presses include mechanical, hydraulic, and mechanical servo technologies. Usually, presses are linked to an automatic feeder that sends sheet metal through the press either in coil or blank form. 

Mechanical
Mechanical presses use a motor connected to a mechanical flywheel to transfer and store energy. Their punches can range in size from 5mm to 500mm, depending on the particular press. Mechanical pressing speed also varies, usually falling between the range of twenty and 1,500 strokes per minute, but they tend to be faster than hydraulic presses. These presses can be found in an array of sizes that stretch from twenty to 6,000 tons. They are well-suited for creating shallower and simpler parts from coils of sheet metal. They’re usually used for progressive and transfer stamping with large production runs.

Hydraulic
Hydraulic presses use pressurized hydraulic fluid to apply force to the material, such as in agricultural machinery parts. Hydraulic pistons displace fluid with a force level proportional to the diameter of the piston head, allowing for an advanced degree of control over the amount of pressure, and a more consistent pressure than a mechanical press. Additionally, they feature adjustable stroke and speed capabilities, and can typically deliver full power during any point in the stroke. These presses usually vary in size from twenty to 10,000 tons and offer stroke sizes from about 10mm to 800mm.

Hydraulic presses are usually used for smaller production runs to create more complicated and deeper stampings than mechanical presses, such as car spare parts. They allow for more flexibility because of the adjustable stroke length and controlled pressure.

Mechanical Servo
Mechanical servo presses use high capacity motors instead of flywheels. They are used to create more complicated stampings at a faster speed than hydraulic presses. The stroke, slide position and motion, and the speed are controlled and programmable. They are powered by either a link-assisted drive system or a direct drive system. These presses are the most expensive of the three types discussed.

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Junction boxes are metal or plastic enclosures used as housings for wiring connections. The connections within are called branch circuits and usually represent the end of a conduit run. Junction boxes make wire access easy, since all one must do is remove the covering to make alterations, repairs, or additions to a conduit. Junction boxes also protect wiring from the elements or environment, which can sometimes be corrosive or otherwise harmful to wiring material. Finally, junction boxes protect wiring from unwanted tampering, whether malicious or unintentional.

Junction Box Wiring Basics
Essentially, a junction box houses wire connections in order to split off power from a single source to multiple outlets. For instance, a junction box might contain one wire power source that is connected through multiple wires to power several different lights.

Electrical junction boxes are usually between 2 ½ to 3 ½ inches long and made of metal or hard plastic. The functional difference between plastic and metal depends whether or not the junction box is supposed to support any weight. Some metal junction boxes can support light fixtures; plastic junction boxes cannot withstand this weight. Additional differences include installation, in that plastic IP65 junction boxes are typically quicker and easier to install than metal ones. However, a standard junction box designed to simple cover wire splices can be either metal or plastic.

Wire Splices in Junction Boxes
All wire splices must be contained within a junction box for a building to meet electric code, although sometimes splices are missed and may present hazards as a result. Any exposed wiring can be dangerous, but exposed wire splices are especially prone to accident because they can be tripped over, expel sparks or misrepresent themselves be misperceived as playthings by children or pets. Junction boxes are helpful for wire splices because they also allow one to easily locate the wire splice area.

Waterproof junction boxes provide an important function of providing a safe transition of power produced from the photovoltaic (PV) cells in the laminate to the external wiring system for interconnecting modules and loads. Electric distribution boxes, also referred to as “jboxes,” are used in a wide variety of electrical applications and serve to protect the connections between wires and cables. In a PV module, however, the jbox also houses the bypass diode that provides a PV cell-protective function and it is prewired and terminated for rapid interconnection of modules in the field. The junction box enclosure consists of a body enclosure and lid both of which are almost exclusively made of injection-molded polymeric construction and are adhered to the substrate of the module with an adhesive compatible with both the junction box polymer and PV module substrate.

The combination of the enclosure, bypass diode, transitioning wiring, connectors, and adhesive makes the jbox a complex component that appears deceptively simple and is not designed to be maintained or serviced. This combination of system behavior and lack of maintainability poses a reliability challenge for the PV module manufacturer, where a service lifetime of 25-years is expected. The importance of design, characterization of the failure and degradation modes, sufficient qualification and durability testing, and manufacturing quality control for the Jbox system (box and connectors) cannot be overestimated since failures of this system account for approximately 18% of 180 fire incidents studied from 1995 to 2012. This study indicates that the jbox with its associated PV connector was the number one cause for a fire, with the second being inverters at 16%. The International Energy Agency’s 2014 report suggests that PV connectors alone may be responsible for up to one-third of PV module fire incidents suggesting that special attention to this component is required.

A junction box is an electrical enclosure that protects electrical conductors at the points where they are spliced, tapped and pulled. These enclosures allow electricians to easily access the conductors to perform work when needed while simultaneously keeping the conductors safe from damage and unauthorized access.

Sometimes, you’ll hear the term “junction box” used to refer to an electrical fixture box. In the true technical definition of a distribution box, wires should connect only to other wires and raceways. However, in practice, the term is also frequently used to refer to many other electrical box types in which wires connect to a fixture such as a ceiling fan, light switch or wall socket.

Sizing a junction box is critical for making sure the junction box functions correctly. In a junction box that’s too small, an electrician may have to bend conductors excessively to fit them fully inside the box, which risks damaging the insulation on the wires. Conductors and other components spaced too closely may also create interference or hazardous conditions.

Article 314 of the National Electrical Code contains most of the key regulations that you’ll need to follow when choosing and installing a junction box. These regulations describe in detail the required junction box size, depending on the number and size of conductors and fittings enclosed within the box.

You’ll need to calculate both box volume and box fill when determining the appropriate size for a power distribution box. What do these concepts mean?

Box volume is the total enclosed volume of the junction box, including any extended space provided by attachments such as domed covers or extension rings.
Box fill is the total space occupied by the components that will be contained within the junction box with electric breaker.
The box volume should always be greater than or equal to the box fill. To calculate box volume and box fill, you’ll need the tables from NEC 314.16 and knowledge of how to use them. Next, we’ll look at how to use these important tools.

Seeing the joy on a loved one’s face when they’re handed a gift is one of the most rewarding moments. If you’re looking to wow your family and friends the minute they receive your gift, then a little creative gift wrapping is just what you need. Luckily, it doesn’t take much time, skill or money—once you have a few gift wrapping ideas.

To offer you inspiration for your Christmas, birthday or holiday gifts, we’ve created a collection of over 20 gift wrapping ideas. From simple ribbon techniques to gift-wrapping masterpieces, we have something for everyone. And if you’re still looking for extra special presents for you loved ones, make sure to check out our personalized gifts.

1. Recycle In Style
Design your own festive gift wrap from a material you already have: paper shopping bags. Make the project easier by choosing bags from stores that issue holiday patterns. Add colorful ribbon or string to your gift for extra personality.

2. Tea Towel Wrap
Choose a gift wrap idea that also doubles as a gift: a tea towel. Bundle a bottle of wine, olive oil, sauce or balsamic vinegar for a present that will go straight to the kitchen.

3. Colorful Hodgepodge
Gather your paints, paintbrushes, and sponges. Use white or solid colored paper as your base and sprinkle on all of your favorite colors in any shapes you want. Your gifts will be dressed full of character and personality.

4. Baked Goods Cardcoard Boxes
Take empty cardboard candle boxes from rolls of parchment paper or foil. Paint them with festive colors and designs for decorative baked good gift package boxes or other food gift ideas.

5. Holiday Lights
Christmas lights aren’t just for hanging on your roof. Cut open brown paper bags to create your wrapping material. Then, draw or paint a set of holiday lights on the paper for a jolly feel.

6. Paper Bows
Cut bow shapes out of colored cardboard construction paper. Use an online printable for a cutting guide or make your own stencil. For a tasty twist to this project, fill the centers with a teaspoon of sprinkles.

7. Add A Tag
Dress up brown paper gift wrap with fine string or ribbon. Add a gold foil holiday tag for a gift special box wrapping design that looks polished and professional.

8. Washi Tape Weave
Washi tape isn’t just for home decor. You can use it to dress up your gift wrapping, too. Create a layered effect by weaving the tape horizontally and vertically in an alternating pattern.

9. 3D Wrapping
Wrapping gifts for your kids, grandchildren or nephews? Create your own interactive gift wrap by gluing on their favorite toys like cars, crayons or building blocks.

10. Origami Bows
Add a little fun to your gift wrapping project by designing bows out of origami paper. Fold several at a time so you have a stock of bows to use throughout the year.

11. Silver Detailing
Wrap your gift in plain brown paper, then use a lustrous silver pen to add details. Draw geometrical shapes, snowflakes or simple lines to accentuate your package.

12. Using box to contain the gift
For different kinds of gift, there are watch box, PVC box, food box, perfume box, cosmetic box, etc.

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Upon the eve of his initially-at any time pre-time drop camp teach as the College or university of Tennessee soccer practice, Josh Heupel spoke regarding just one issue even further than his forthcoming quarterback derby or his frenetic, uptempo offense.Believe in. It been the seminal awareness of Heupel considering that he authorised the very steep difficulty in just late January of getting about a downtrodden Volunteers software package staring down NCAA sanctions versus UT Chancellor Donde Plowman general public admission of further than 50 Place I recruiting violations https://www.fanassd.com/dj-davidson-jersey, wracked by way of Go Portal departures and looking for towards climb again against a few wasting seasons within just the over and above 4 many years.Even further than a dozen instances upon Tuesday, Heupel explained the attribute of rely on within just his application in opposition to coaches acquiring it in just gamers, and vice versa; towards the eventual beginning quarterback creating that honor inside of substantial element considering that of his energy toward instill have confidence in within his avid gamers.Upon Wednesday, within that initial preseason consultation right before the Sept Kevin Macias Jersey. 2 opener from Bowling Environmentally friendly within Neyland Stadium, Heupel started off the contribute-up course of action towards start out cementing that have faith in. Stop achievements take place, since your self fall short within the contribute-up toward it, Heupel mentioned. Absolutely everyone received me? We are unsuccessful upon a Saturday, it not the Saturday; it the contribute-up toward it.Heupel then drilled down upon the oft-disregarded portion of prepare: the insightful, academic element. Just about every a person of this sort of coaches is academics, Heupel reported. It basic principles, it treatment. It a 6-inch stage, it hat-posture, it palms. That usually takes oneself where by your self require towards move. Yourself consist of towards be keen in direction of be coached upon the minimal variables. On your own comprise toward find out in the direction of spend consideration toward the minimal factors in direction of consider us where by we require in the direction of transfer.Heupel very similar a unique example of Wednesday opening educate currently being portion of the vacation toward the consequence. Your self can eliminate it, ahead of by yourself can earn it upon working day one particular, Heupel stated within his short article-coach force meeting. The quantity of personal injury that acquire destination early within doing exercises camps and staying informed of developing this kind of adult men as we transfer throughout working out camp https://www.fanassd.com/alexander-randle-jersey. We tried using in direction of maintain men inside brief areas nowadays with how we did some of our drills, even with some of our setting up.Naturally, arent inside of shoulder pads both, thus your self are basically currently being knowledgeable of that. As your self transfer in the course of doing exercises camp, education them positive practices. Its the very little elements that make any difference, and I created a truth throughout a drill nowadays, anyone was fearful with regards to the finish end result; it wasnt favourable. Nonetheless, its over the minor components that choose your self toward the stop final result we require in the direction of be fearful regarding. We are proceeding in the direction of coach this sort of men how we will need in direction of answer inside damaging predicaments.

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